Wednesday, 4 March 2015

My newest, favourite carving knife

This is my newest knife, it’s made from a file and is an extremely hard steel. I don’t temper my knives so it keeps a fabulous edge and is ground very shallow.

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The profile is more or less convex but with a really shallow final bevel. The edge is polished on slate and so is kept absolutely flat with none of the “wraparound” that you get using a soft leather strop.

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The handle is box and is not yet fully smooth and oiled but I just can’t resist using it, especially as it’s really only from using it that I figure out whether or not I’ve got the right shape.

So far I love it!!!!  Will post more updates when I’ve carved something with it…

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Tuesday, 6 January 2015

What is a sharp knife??

What is Sharp? - The argument for Micro-serrations
 
I once had a very heated debate with a school-friend about whether his knife was sharper than mine, (yes really, one of those discussions, but we were not at school so no rules were broken). The discussion boiled down to the fact that his knife had a rather coarse angle of bevel and it had been sharpened with a coarse stone. Mine on the other hand had a shallow bevel and I had polished it almost to a mirror polish. He could, admittedly hold a piece of paper up and slice cleanly through it with one slash whereas I could not. I could shave the hair from my arm though. Which would you say was the sharpest?
 
Well, on the one hand it depends upon what you want your knife for, if you are slicing meat all day for instance you might opt for a coarse bevel and coarse sharpen so that your knife will slice (basically saw) through the meat. The knife will effectively be a serrated knife but will have the kind of serrations that you may not be able to easily see, (micro-serrations). This kind of edge though will not shave the hair off your arm and will not take a thin sliver of wood from a carving. The knife I had sharpened was intended for carving wood, the edge was extremely fine and was intended for easily "pushing" through stuff rather than "slicing" or sawing through stuff.
 
A razor sharp but highly polished edge will not necessarily be the best knife for cutting tomatoes for instance. But it would give a fabulous finish to a piece of wood with each cut.
 
I'm often guilty of taking my knife sharpening too far and ending up with a razor edge on things like kitchen knives, which don't need that level of sharp. Also, most,(non-Japanese) kitchen knives tend to be made rather softer than a knife you would carve with. This is a bit of a trade off between the rust inhibiting qualities of stainless steel and the fact that knives in constant use lose their edge and require frequent sharpening which, if you are working in a busy kitchen you may not have much time for and so would want to be easy and quick. So professional kitchen knives tend to be highly rust resistant and slightly softer than other tools.
 
So, in terms of the age old question of what is sharp? My answer is. It depends what you want it for….
 
In my case I want an edge that is extremely shallow, mirror polished and will push through the things I use a knife for, wood usually. I do not work in an abattoir and I do not ever use my knives as screwdrivers or crow-bars. If you want a crow-bar, buy a crow-bar. For my knives I like a really hard steel for the edge and because I don't use them to lever anything open I don't need to worry about them being a bit brittle. The knives I make for myself are therefore, hardened but not tempered. For most cutlers that would be sacrilege, look up the purpose of tempering and you'll understand why.
 
Now that we have got past that question we come to the question of blade profiles. There are probably five basic blade profiles in general use.
 

Secondary bevel - sometimes called sabre grind or flat ground

flat

Hollow ground

hollow

Scandinavian (Scandi) grind

scandi

Chisel grind

chisel

Convex grind

convex

 
Flat grind and Hollow ground knives can be considered together because they both have a tapered section and then a secondary bevel. Most pocket knives, kitchen knives in the UK have tended to fall into this category. Typically the blade will either taper for it's entire width and then have a secondary bevel close to the edge or will be flat for about half it's width before tapering more sharply and then ending with a secondary bevel.
 
This style of edge profile has been used very widely in the past because it gives a very strong and highly durable edge with a fairly steep angle and plenty of metal behind the edge. Also an advantage of this profile is that when you sharpen the edge you are removing much less metal than with some others. One of it's biggest downsides though is that you need to be fairly precise about the angle when sharpening.
 
Hollow ground edges have been used for situations where the blade would need to have a reduced surface area and therefore less friction when cutting. With all other grind profiles the entire face of the knife will drag against the material being cut and the consequent friction will cause the knife to require more force to cut. This incidentally is another factor in how coarse the sharpening is, the coarser the hone, the less friction, the smoother the hone, the more drag due to friction. Some Japanese and cured meat slicing knives also use a principle of having several dished depressions in the blade behind the cutting edge to further reduce the friction coefficient.
 
Interestingly enough most of these grinds will still use the same basic blade geometry (angle of bevel), standard wisdom on this is around 22.5 degrees. My own preferences are for a shallower angle of around 18 degrees but there is nothing cast in stone about that. It means that my knife edges are sharper but more delicate than most others. Again I say, if you want a lever buy a crow-bar, not a knife, knives are intended for cutting not for opening tins or screwing in screws.
 
I sometimes find that far too much emphasis is placed on what the angle of the bevel is, basically if it cuts the way you want it and keeps it's edge then you've got the right angle for you….
 
Scandinavian grind or to use the slang "Scandi" has a much wider bevel, typically Scandinavian grind knives which have been made very popular by the bushcraft fraternity will have a flat blade with little or no taper and then a very deep bevel. There is no secondary bevel and sharpening/honing involves laying the bevel flat on a stone. This method is reputed to offer an easy way to ensure you get the correct blade geometry but does mean that you are removing an awful lot of metal to sharpen your knife. Incidentally I also have some reservations about how easy it is to maintain the wide bevel absolutely flat on the stone the whole time, especially when sharpening a curved blade. For a quick touch-up to the edge while in the field I doubt whether this is actually possible. I therefore suspect that most scandi grind knives will in practice have a very small micro-bevel or they will have a slightly convex profile.
 
Scandinavian grind knives are very popular for whittling and woodcarving as the edge will provide an extremely sharp and quite shallow cut. The usual knife of choice for whittlers and spoon-carvers is the Sloyd style of knife. These are usually scandi grind with a laminated steel blade providing an exceptionally hard steel as a core. They can also be obtained very inexpensively thus making them very popular.
 

Chisel Grind is a style which is extremely common in Japanese knives with the Kiridashi style being the most common for smaller knives. Also extensively used in Japanese kitchen knives

Wednesday, 27 August 2014

Drunken Viking- Unfinished

One Horn Too Many I think...



This little fellow has had one too many horns of ale. He is inspired by a bunch of great guys from Peel on the Isle of Man who I met in 2005 on a viking longboat racing weekend in Killeyleagh, Northern Ireland. 

Often I will start a piece and spend the next few months picking it up and putting it down again. Unless I'm carving for a particular occasion/person/gift I find that it is the act of carving that I love more than the production of the end result. This guy has been in my pocket for about three months, he occasionally swaps with a sketch of a mouse that I've also had on the go for ages.

He is probably going to take a back seat now as I'm just starting work on a little gift for a friend. I won't say what it is yet as she might read this blog and we would rather it be a surprise when she gets it.

It is however in a timber that I haven't carved before and in fact don't even know the species, I inherited it from my Dad.
When I do get to finish this chap I am thinking perhaps of using pyrography to burn in some of his features such as beard and decoration on his shield, that sort of thing. He might even get sent off to the Isle of Man, who knows...

Nearly forgot to mention he is carved in Ash which is from the tree in our back garden and is largely still fairly green. He stands a little over 2 inches tall. I won't be putting too much more detail into him as the timber really doesn't like much fussy stuff but I think I will smooth him down quite a lot before giving him a couple of layers of Danish Oil.


Friday, 8 August 2014

Corian Heart

This is the carving I've just started.

The material is Corian which is a solid acrylic which is often used for worktops etc.. This is going to be a pendant cut directly from the squared off block of material. The area of the heart on the left will be simply removed so there will be a hole all the way through. The right hand section will be a rounded form carved from the square block.

You can't see from this photo but this piece of Corian has some delightful white speckles.

I’m really looking forward to carving in this new material but I also want to try some proper bone and am looking for a local supplier of Beef shin bones that I can use.


A Little Slab of Sharp

I want to introduce you to a carving in metal this time,a real working “work in progress”.


My current favourite knife for small carvings is this one. It is a really simple double grind Kiridashi “carved” from an old file. I didn’t heat treat it at all and so it is just as hard as it was when it was actually a file. The sharp edge is only just over an inch long and is razor sharp (as are all of my knives, including the cooking ones). I want it to be a simple flat grind with no secondary bevel so that re-honing is as simple as laying it flat on a stone and polishing. I don’t think that will work in practice though so I may end up with an absolutely tiny little micro-bevel, just enough to mean I can hone it without taking off half a ton of metal each time.

Anyway, this little slab of steel is a real joy to use, small it may be but it sits really well in my hand and just “feels right” if you know what I mean. I’ve still got quite a bit of work to do on getting the two bevels as flat as I possibly can with the tools I have to hand but things are coming along nicely.






In the meantime it sits quite nicely in it’s soft leather sheath in my pocket. It is the only knife I carry now and has a smaller blade than almost any pocket knife I can think of. It is well under the 3 inch limit for folding knives that we Brits seem so fond of referring to.  What most people forget in this country is that should an incident occur or the police need to detain anybody then almost anything from a key to a nail file could be deemed to be an offensive weapon. This is a fixed blade and so I need to have a really good reason to carry it. I’m hoping that the fact that it usually shares my pocket with a small bit of wood or other material that I’m carving will be enough to satisfy the law. The interesting thing is that I could carry a folding knife with a blade of up to three inches long without needing to explain why, unless of course I was involved in a fracas.

For now though I enjoy the feel of this little sharp thing and am really loving how it carves…
  

Another one that I have played with but feel a little less in love with is this.


Again a simple double bevelled flat grind and the sharp on this one is less than an inch. I’m quite proud of the simplicity and the finish but it has it’s issues in use.



The handle section feels good to hold but I think I should have tapered down towards the edge in a graceful curve rather than the sharp notch that is there. The blade has a tendency to turn in the hand because there is a long distance between the shank and the edge. 



Wednesday, 6 August 2014

Spoon in Ash

Hi,

I'm sure I've mentioned this spoon before but since I've now managed to take the time to photograph it I thought I'd mention it here.

I started with a small chunk of Ash newly cut from the tree in our garden and split it down the middle. I've carved spoons before but not really looked at how the shape should turn out so I wanted to try and make this one really work. It is an eating spoon so it needs to be small enough to fit in someone's mouth and the right shape to shovel food in.

It wasn't until I had carved most of it out that I realised what lovely grain this piece of wood has, I'd never really considered Ash to be as beautiful as this and would certainly look to use more of my firewood for carvings in the future. 

I even went to the trouble of sanding t down with progressively finer grits of abrasive.

Anyway, here it is.






Friday, 1 August 2014

Tagua nut Pendant

Latest Project: A Tagua Nut Pendant

I've just finished this little piece which I'm quite pleased with, not with the photography I hasten to add, my phone does not have the best camera in the world.

For those of you who don't know, Tagua nuts are about 2 inches in diameter but are very irregularly shaped and it is not always easy to get a decent sized piece of nut to carve. They also often have a soft pithy hole in the centre which makes for any kind of uniformity difficult to come by.

Anyway, this piece is a fusion of Maori design and my own thoughts. It signifies the coming together of two figures, (I'd like to think of them as being male and female but that's only because my own preferences are in that direction) to form one heart. The Maori part is that the overall shape is known as a Pikora or twist and signifies eternity. So basically the overall idea behind the piece is two people coming together in love for all eternity, (slushy or what).

Once the pendant is hanging around someones neck and is held and fiddled with it will absorb the natural oils from their skin and will darken in colour and gain a patina all of it's own. The Maori believe that as the carver works on a piece it absorbs some of his creative essence and later, when it is then worn, it becomes part of the wearer by taking on their spiritual essence.

This isn't the first time that I've carved Tagua nut and certainly won't be the last but I have just acquired some small samples of Corian (fake stone made of a kind of really hardwearing plastic) and I'll be trying that out for carving next. From what I've seen it's possible to create some lovely things with it.

The two photos below show the pendant which is a little more than one inch or 25mm high. The first photo is of it the right way up and the second shows the hole for the thong which is in the top of the larger of the two figures. 

Addendum: better photos added 04/08/2014


Better photos of this pendant